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BTI Upgrades Conveyor System for Cooling Plastic with Stainless Steel Belt

AGAWAM, MA, May, 2016Belt Technologies, Inc. is the leading provider of stainless steel metal belt conveyor systems and retrofits. Recently, the company provided an upgrade to a customer who was using a conveyor system to process extruded plastic strands.

“The client was originally using mesh metal belts, which met their heat-resistance requirements but left unsightly marks on the end product once it cooled,” said Belt Technologies President Alan Wosky. “Our goal at Belt is to aid customers in finding the perfect metal belt solution to their processing needs and that is exactly what we were able to do here.”

The plastic was extruded directly onto the conveyor belts at very high temperatures upward of 400°F. Their original belt was able to handle the heat, but the mesh pattern of the metal was being seared into the plastic as it dried. To solve this problem, BTI engineers designed and manufactured a solid, flat metal belt of 301FH stainless steel that would withstand the high temperatures without leaving any marks on the end product.

Without a comprehensive retrofit, the customer faced the possibility of replacing the entire conveyor system; this would have been extremely costly. Belt Technologies worked with their existing setup to design the metal belt and pulleys necessary for a smooth, efficient, error-free system.

About Belt Technologies, Inc.

Belt Technologies, Inc. has been producing custom metal belt conveyor solutions for new and existing conveyor systems for more than five decades. With sophisticated engineering and advanced manufacturing processes, they are able to provide an unlimited variety of configurations and coatings for custom-designed belts. Metal belts, timing belts, and metal drive tapes from BTI are superior, high-quality options for automated production and robotic facilities. To learn more about Belt Technologies and metal conveyor belts, visit belt.marketmentorsdev.com/.

BTI rüstet Transportsystem zum Abkühlen von Kunststoff mit einem Edelstahlband auf

AGAWAM, MA, Mai 2016Belt Technologies, Inc. ist der führende Anbieter von Edelstahlband-Transportsystemen und -Umbauten. Kürzlich stellte Belt Technologies für einen Kunden, der ein Transportsystem zur Verarbeitung extrudierter Kunststoffstränge nutze, eine Aufrüstung bereit.

“Ursprünglich nutzte der Kunde ein Metallgewebeband, das die Anforderungen an Hitzebeständigkeit erfüllte. Allerdings hinterließ es beim Abkühlen des Endprodukts unansehnliche Markierungen,” sagte der Präsident von Belt Technologies, Alan Wosky. “Wir bei Belt Technologies wollen den Kunden helfen, die perfekte Metallbandlösung für ihre Bearbeitungsanforderungen zu finden, und genau das konnten wir in diesem Fall tun.”

Der Kunststoff wurde bei sehr hohen Temperaturen von bis zu 400°F direkt auf den Transportbändern extrudiert. Das ursprüngliche Band widerstand der Hitze, aber das Gewebemuster des Metalls wurde in den Kunststoff gebrannt, während dieser trocknete. Um dieses Problem zu lösen, entwickelten und fertigten die Techniker von BTI ein festes, flaches Metallband aus Edelstahl 301FH, das den hohen Temperaturen widerstehen würde, ohne Markierungen auf dem Endprodukt zu hinterlassen.

Ohne umfassenden Umbau hätte der Kunde eventuell das gesamte System austauschen müssen, was mit sehr hohen Kosten verbunden gewesen wäre. Belt Technologies arbeitet mit der vorhandenen Einrichtung, um das Metallband und die Riemenscheiben zu entwickeln, die für ein gleichmäßiges, effizientes, fehlerfreies System erforderlich sind.

Über Belt Technologies, Inc.

Belt Technologies, Inc. stellt seit mehr als 5 Jahrzehnten kundenspezifische Metallband-Transportlösungen für neue und vorhandene Transportbandsysteme her. Anspruchsvolle Technik und fortgeschrittene Herstellungsverfahren helfen, eine unbegrenzte Auswahl an Konfigurationen und Beschichtungen für kundenspezifische Bänder zu entwickeln. Metallbänder, Zahnriemen und Metall-Antriebsbänder von BTI sind überlegene, qualitativ hochwertige Optionen für die automatisierte Produktion und Robotik-Einrichtungen. Wenn Sie mehr über Belt Technologies und Metalltransportbänder erfahren möchten, besuchen Sie bitte belt.marketmentorsdev.com/.

BTI met à jour le système convoyeur pour refroidir le plastique avec un tapis en acier inoxydable


AGAWAM, MA., mai 2016




Belt Technologies Inc. est le fournisseur de pointe de systèmes de tapis convoyeurs en acier inoxydables et d’adaptateurs. La société a récemment fourni une mise à niveau à un client qui utilisait un système convoyeur pour traiter des mèches de plastique extrudé.


“Le client utilisait à l’origine des tapis métalliques maillés répondant à leurs exigences de résistance à la chaleur mais qui laissaient des marques disgracieuses sur le produit final une fois refroidi”, explique Alan Wosky, directeur de Belt Technologies. “Notre objectif chez Belt est d’aider les clients à trouver la parfaite solution de tapis métallique pour leurs besoins de traitement et c’est exactement ce que nous sommes capables de faire dans ce cas”.


Le plastique était extrudé directement sur les tapis convoyeurs à de très hautes températures supérieures à 204


°


C. Leur tapis original était capable de supporter la chaleur mais le motif du maillage du métal se trouvait incrusté dans le plastique en séchant. Pour résoudre ce problème les ingénieurs de BTI ont conçu et fabriqué un tapis plat et plein en acier inoxydable 301FH supportant les températures élevées sans laisser aucune marque sur le produit.


Sans une modernisation générale, le client devait faire face à la possibilité de remplacer le système convoyeur dans sa totalité, ce qui aurait été extrêmement coûteux. Belt Technologies a travaillé sur l’équipement existant pour concevoir le tapis métallique et les poulies nécessaires pour un système sans raccord, efficace et sans erreur.

Au sujet de Belt Technologies Inc.


Belt Technologies Inc. produit des solutions de tapis convoyeurs métalliques personnalisés pour les systèmes de convoyeurs nouveaux et existants depuis plus de cinq décennies. Grâce à des procédés sophistiqués d’ingénierie et avancés de fabrication, la société peut fournir une variété illimitée de configurations et de revêtements pour les tapis conçus à la demande. Les tapis métalliques, synchrones et les cassettes de transmission métalliques de BTI représentent des options supérieures, de haute qualité pour la production automatisée et les installations robotiques. Pour en savoir plus sur Belt Technologies et les tapis convoyeurs métalliques, veuillez consulter le site




belt.marketmentorsdev.com/


.

Automated Solar Stringer Achieves Maximum Flexibility with Wide, Perforated Stainless Steel Conveyor Belts from Belt Technologies

A producer of solar cells recently approached Belt Technologies seeking an innovative engineering design for a new solar stringer machine. Solar stringer machines are used to solder solar cells into modules, which then become part of larger solar panels for applications such as installation on rooftops, roadways, and more. Typically, these machines are designed with multiple narrow belts that convey the solar cells being welded. This multi-belt design limits the size of the modules the machine is able to produce. The customer was seeking a more versatile design that would be able to accommodate solar cell modules of varying configurations.

A Wider Belt Design Accommodates Busbars of Various Sizes for Flexible Production

stainless steel solar stringer conveyor beltThe most common design for this type of machine uses several narrow belts to transport individual busbars. Typical solar cell modules include three busbars. Solar stringer machines are designed with three narrow, coated belts to transport the busbars. However, as solar technology has evolved, cell designs have begun to include up to four or five busbars; the customer wanted a solar stringer machine that could produce solar modules with the full range of busbar configurations. Our engineers took on the challenge and designed a wide, metal conveyor belt that made the machine more flexible and better able to accommodate varying numbers of busbars.

Low-Expansion Stainless Steel Easily Withstands High Soldering Temperatures

Solar cell producers weld cells together by blasting hot air over the weld at a temperature of 390°C (734°F). To make sure the belt could withstand the high temperatures necessary to solder the solar cells in place, Belt engineers selected stainless steel alloy 17CH900a special, low-expansion grade metal. Extreme temperature changes can cause other belts to expand, contract, and become uneven; the 17CH900 low-expansion alloy can better withstand these shifts. This is particularly important, as uneven expansion can complicate belt tracking and shorten the lifespan of a conveyor belt.

Specialized Design Features and GATORCOAT® Ensure Ease of Operation

In addition to the low-expansion stainless steel alloy, engineers utilized Belt Technologies’ GATORCOAT® coating, a proprietary surface treatment which demonstrates superior release qualities following exposure to the high temperatures of the welding process. GATORCOAT® has ten times the friction resistance of other Teflon coatings and will help ensure that the solar cells are transported quickly and smoothly.

Vacuum perforations were also included in the belt design. Combined with the low friction of the GATORCOAT® coating, these perforations allow for gentle, high-speed transportation and automation of the cell welding process.

The belt was delivered and installed successfully. The customer is tremendously satisfied with the results and has acknowledged that Belt engineers have provided better technical input and advice than local competitors.

Looking for an innovative automation solution to keep your production line ahead of the competition? Contact Belt Technologies today!

Automatisierte Solar-Stringer erreichen mit breiten, perforierten Edelstahl-Transportbändern von Belt Technologies eine maximale Flexibilität

Ein Produzent von Solarzellen trat kürzlich an Belt Technologies heran, weil er nach einer innovativen konstruktiven Gestaltung für eine neue Solar-Stringer-Maschine suchte. Solar-Stringer-Maschinen werden verwendet, um Solarzellen zu Modulen zu verlöten, die dann Teil größerer Solarmodule für Anwendungen wie Installationen auf Dächern, an Straßen und mehr bilden. Normalerweise werden diese Maschinen mit mehreren schmalen Bändern entwickelt, die die zu schweißenden Solarzellen transportieren. Dieses Design mit mehreren Bändern beschränkt die Größe der Module, die die Maschine fertigen kann. Der Kunde suchte nach einem vielseitigeren Design, das Solarzellen-Module verschiedener Konfigurationen aufnehmen kann.

Ein breiteres Banddesign nimmt Sammelschienen verschiedener Größen auf, um eine flexiblere Fertigung zu gewährleisten

stainless steel solar stringer conveyor beltDas häufigste Design für diese Art von Maschinen nutzt mehrere schmale Bänder, um individuelle Sammelschienen zu transportieren. Typische Solarzellen-Module umfassen drei Sammelschienen, und daher wurden Solar-Stringer wurden mit drei schmalen, beschichteten Bändern zum Transport dieser Sammelschienen konstruiert. Allerdings können Zellen-Designs dank der Entwicklung der Solartechnologie nun bis zu vier oder fünf Sammelschienen aufnehmen, und der Kunde wünschte sich einen Solar-Stringer, der Solarmodule mit der gesamten Palette an Sammelschienen-Konfigurationen fertigen kann. Unsere Techniker stellten sich der Herausforderung und entwickelten ein breites Metalltransportband, durch das die Maschine flexibler wurde und besser in der Lage ist, eine unterschiedliche Anzahl an Sammelschienen aufzunehmen.

Edelstahl mit geringer Ausdehnung widersteht hohen Löttemperaturen

Hersteller von Solarzellen verschweißen Zellen, indem Heißluft bei einer Temperatur von 390°C (734°F) über die Schweißnaht gestrahlt wird. Um sicherzustellen, dass das Band den hohen Temperaturen widerstehen kann, die erforderlich sind, um die Solarzellen am Platz zu verlöten, entschieden sich die Techniker von Belt Technologies für die Edelstahllegierung 17CH900ein spezielles Metall mit niedriger Ausdehnung. Extreme Temperaturwechsel können bei anderen Bänder dazu führen, dass diese sich ausdehnen, zusammenziehen und ungleichmäßig werden. Die Legierung 17CH900 mit geringer Ausdehnung kann diesen Änderungen widerstehen. Das ist besonders wichtig, da eine ungleichmäßige Ausdehnung den Bandlauf erschweren und die Lebensdauer des Transportbandes verkürzen kann.

Spezielle Design-Funktionen und GATORCOAT® stellen Bedienerfreundlichkeit sicher

Zusätzlich zur Edelstahllegierung mit geringer Ausdehnung nutzen die Techniker von Belt Technologies eine GATORCOAT®-Beschichtung, eine urheberrechtlich geschützte Oberflächenbehandlung, die überlegene Freigabeeigenschaften nach der Aussetzung gegenüber den hohen Temperaturen des Schweißprozesses aufweist. GATORCOAT® bietet einen zehnmal höheren Reibungswiderstand gegenüber anderen Teflon-Beschichtungen und hilft sicherzustellen, dass die Solarzellen schnell und gleichmäßig transportiert werden.

Es wurden auch Vakuum-Perforationen ins Banddesign aufgenommen. Kombiniert mit dem geringen Reibung der GATORCOAT®-Beschichtung ermöglichen diese Perforationen einen schonenden Hochgeschwindigkeitstransport und eine Automatisierung des Zellen-Schweißverfahrens.

Das Band wurde geliefert und erfolgreich installiert. Der Kunde ist enorm zufrieden mit dem Ergebnis und hat bestätigt, dass die Techniker von Belt Technologies bessere technischen Anregungen und Hinweise geben konnten als örtliche Konkurrenten.

Suchen Sie nach einer innovativen Automatisierungslösung, um der Konkurrenz mit Ihrer Fertigungsstraße einen Schritt voraus zu sein? Kontaktieren Sie Belt Technologies noch heute!

Un longeron solaire automatisé réussit une flexibilité maximale avec les tapis convoyeurs larges, perforés, en acier inoxydable de Belt Technologies


Un producteur de cellules solaires a récemment approché Belt Technologies en cherchant un design d’ingénierie innovant pour une nouvelle machine de longerons solaires. Les machines de longerons solaires sont utilisées pour souder des cellules solaires sur des modules qui, à leur tour deviennent une partie de panneaux solaires plus grands pour des applications telles que l’installation sur les toits, les routes et autres. Ces machines sont en général conçues avec plusieurs tapis étroits transportant des cellules solaires à souder. Cette conception à plusieurs tapis limite la taille des modules que la machine peut produire. Le client cherchait un design plus souple qui pourrait recevoir des modules de cellules solaires de différentes configurations.

Un design de tapis plus large accepte des jeux de barres de tailles différentes pour une production souple

tapis convoyeur de longerons solaires en acier inoxydable
La conception la plus courante pour ce type de machine utilise plusieurs tapis étroits pour transporter des jeux de barres individuels. Les modules de cellules solaires typiques incluent trois jeux de barre. Les machines de longerons solaires sont conçues avec trois tapis étroits enduits afin de transporter les jeux de barre. Toutefois, au fur et à mesure qu’évoluait la technologie solaire, le conception de cellules a commencé d’inclure jusqu’à quatre ou cinq jeux de barres ; le client voulait une machine à longerons solaires pouvant produire des modules solaires avec la gamme complète de configurations de jeux de barres. Nos ingénieurs ont relevé le défi et conçu un tapis convoyeur métallique large qui a rendu la machine plus flexible et mieux capable de recevoir des nombres variés de jeux de barres.

L’acier inoxydable à faible expansion supporte facilement les températures élevées de soudure


Les producteurs de cellules solaires soudent ensemble les cellules en soufflant de l’air chaud à une température de


390 °C.


Pour être certains que le tapis puisse supporter les hautes températures nécessaires au soudage des cellules solaires, les ingénieurs de Belt ont choisi l’alliage d’acier inoxydable 17CH900




un métal spécial, doté de qualités de faible expansion. Les changements de température extrêmes peuvent causer l’expansion ou la contraction d’autres tapis, qui peuvent devenir inégaux ; l’alliage à faible expansion 17CH900 peut mieux supporter ces changements. Ceci est particulièrement important car une expansion inégale peut compliquer le fonctionnement du tapis et raccourcir la durée de vie d’un tapis convoyeur.

Des fonctionnalités de conception spécialisées et le GATORCOAT® assurent la simplicité d’opération


En plus de l’alliage en acier inoxydable à faible expansion, les ingénieurs ont utilisé le revêtement


GATORCOAT®


de Belt Technologies, un traitement de surface exclusif démontrant


des qualités de libération supérieures


à la suite d’une exposition aux températures élevées du processus de soudure.


Le GATORCOAT®


possède dix fois la résistance à la friction des autres revêtements Téflon et il aide à garantir que les cellules solaires sont transportées rapidement et de façon fluide.


Des perforations sous vide ont aussi été incluses à la conception du tapis. Combinées à la faible friction du revêtement


GATORCOAT®


, ces perforations permettent un transport délicat à haute vitesse et l’automatisation du processus de soudure des cellules.


Le tapis a été livré et installé avec succès. Le client est particulièrement satisfait des résultats et a reconnu que les ingénieurs de Belt avaient fourni un meilleur avis et conseils technique que les concurrents locaux.


Vous recherchez une


solution innovante d’automatisation


pour garder votre chaîne de production en tête de la concurrence ? Contactez dès aujourd’hui Belt Technologies !

Design Considerations Checklist for Metal Conveyor Belt Systems in Food Processing

food processing metal belt conveyor system design checklistThe diversity and complexity of the food processing industry can make designing the ideal food processing system overwhelming. Many factorsincluding the physical properties of the food being handled, the methods by which the food will be processed, and the sanitation methods used to prevent the spread of diseasewill have an effect on system design.

Belt Technologies, Inc. has an experienced team of engineers who are familiar with the diverse range of requirements for food processing conveyor systems. We have organized the key considerations for designing an automated food processing system into a simple checklist. The list has been designed to help facility managers and equipment-purchasing agents make informed decisions that will result in a system that provides maximum throughput without sacrificing quality or production time.

Consider the Specific Qualities of the Food Being Processed

The type of food being transported and its physical characteristics will strongly influence food processing conveyor system design. For example, food products that will be cut or diced on the belt require a solid surface that will not chip or scratch, which rules out rubber, plastic, and wire or mesh belts as viable material options. Other processes, such as the application of frosting to prepackaged cupcakes, require gentle handling and precise positioning to prepare. Belt Technologies can design stainless steel conveyor belts with custom attachments and timing pulleys to ensure accurate and repeatable product positioning.

Also consider how the food will need to be processed. Will it be cooked, cooled, frozen, or pasteurized on the conveyor belt? Some conveyor belt materials, such as rubber and plastic, have a low tolerance for extreme temperatures. They can warp over time or fracture if temperatures are too high or the transition between temperatures is too drastic. Stainless steel, however, is highly resistant to high and low temperatures and can easily transport food products through cooking and freezing processes.

Raw consumables, like meats, carry a high risk for bacterial contamination and therefore require special design considerations. Any belt carrying these products must be easy to sanitize to reliably prevent the spread of contaminants. Studies have shown that contagens, such as Salmonella, attach more easily to plastic and rubber than to stainless steel. Mesh metal belts may be made of stainless steel, but they also have thousands of grooves, linkages, and crevices where bacteria can hide ; this makes sanitation a challenge that can lead to costly production downtime. Solid stainless steel metal belts offer no safe haven for bacteria and are able to withstand cleaning methods that would corrode weaker belt materials.

Solid Metal Conveyor Belts Have Unique Qualities that Can Be Leveraged for Optimum Performance

Stainless steel metal belt conveyor systems offer a variety of benefits that make them a simple and obvious choice for food processing facilities. Stainless steel is a versatile metal that is highly resistant to corrosion and temperature extremes. Its high thermal conductivity gives stainless steel the ability to evenly transmit heat, which makes stainless steel conveyor belts a reliable choice for processes in which food is cooked on the belt itself. A variety of alloys are available that can maximize the belt’s ability to withstand extreme temperatures, if necessary.

Unlike plastic and rubber conveyor belts, stainless steel belts do not outgas, do not require lubrication, and do not generate particulates. This helps maintain the desired flavor of food products and greatly reduces the risk of contamination by foreign particles. Mesh metal belts may lose linkages or broken wire in the products; they also provide crevices in which bacteria and other particulates can collect.

Germs and bacteria do not have affinity for the smooth surface of stainless steel metal belts, making them more sanitary than other belt materials. Because they are able to withstand corrosive chemicals and high temperatures, stainless steel conveyor systems can be cleaned via a variety of cost-effective methods, including chemicals, high-pressure washing, and high-pressure steaming. Belt Technologies, Inc. designs metal conveyor systems that are easy to access and sanitize. This minimizes downtime and maximizes product throughput with minimal risk to product quality and safety.

Belt Technologies engineers will also ensure your food processing conveyor system will be designed to last. Our metal conveyor belts are built to minimize or eliminate reverse bends and ensure the maximum lifespan of the belt; this saves facility managers valuable time and labor on maintenance.

Environmental Conditions Can Affect Metal Conveyor System Design

The environment in which the system will be installed plays an important role in the design process as well. Food processing conveyors should be built so that surfaces can quickly and easily be exposed for cleaning, maintenance, and inspection. Whether the system is made to be cleaned in or out of place depends on the transport and processing needs of the food product as well as the area around the belt itself. Belt Technologies designs belts that consider both facility and function.

The size and shape of the space are not the only factors to keep in mind. Is the facility subject to controlled temperatures? Will the food preparation processes generate excess moisture that may collect in the system and cause corrosion? Are there any chemicals in use that need to be accounted for? We can assist in choosing the right food processing materials to suit your food processing needs.

Ensure Your Automated Food Processing Conveyor System Aligns with Current Quality Standards

Food processing is one of the most strictly monitored industries in terms of safety and quality. As part of the Food Safety Modernization Act (FSMA), the FDA recently released a set of updated food processing standards designed to prevent contamination and the spread of disease in the food industry. These new regulations focus on the initial design of food processing systems as well as their adherence to cleanliness standards.

Stainless steel is inherently more sanitary than other conveyor belt material options, which makes adherence to FDA standards much easier. The engineers at Belt Technologies will ensure that your food processing conveyor system complies with the strict specifications of the updated FSMA as well as the existing regulations put in place by the FDA.

Whether you are seeking an entirely new food processing conveyor system or to upgrade an existing system for increased safety and product quality, Belt Technologies is able to help. Our comprehensive checklist will allow you to review the factors that will have the most impact on the design of your automated food processing conveyor system.

food processing metal belt conveyor system design checklist

Food Processing Conveyor System Design Checklist Download

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Food Processing Conveyor System Design Checklist

[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row admin_label=”Row” _builder_version=”3.25″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” column_structure=”1_2,1_2″][et_pb_column type=”1_2″ _builder_version=”3.25″ custom_padding=”|||” custom_padding__hover=”|||”][et_pb_text admin_label=”Text” _builder_version=”3.27.4″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” use_border_color=”off” border_color=”#ffffff” border_style=”solid”]Navigating the complexities of food processing conveyor design requires careful planning and preparation. There are many factors to consider: facility limitations, unique aspects of product characteristics or handling requirements, compliance requirements from food safety regulatory agencies, and more.  

Download our free design checklist for reference during your planning and design phase.

This helpful checklist includes:

  • Product Characteristics
    • Characteristics of the food 
    • Product handling requirements 
  • Conveyor Belt Design Considerations
    • Material selection
    • Thermal conductivity
    • Cleanliness and Sanitization
  • The Surrounding Environment
    • Ambient temperature and humidity
    • Location and accessibility
  • Standards and Certifications
    • Compliance requirements for regulatory agencies and organizations

 
[/et_pb_text][/et_pb_column][et_pb_column type=”1_2″ _builder_version=”3.25″ custom_padding=”|||” custom_padding__hover=”|||”][et_pb_text admin_label=”Text” _builder_version=”4.9.10″ background_color=”#f2f2f2″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_padding=”20px|20px|20px|20px” hover_enabled=”0″ border_width_all=”0px” border_color_all=”#dbdbdb” border_style_all=”solid” use_border_color=”on” border_color=”#dbdbdb” border_style=”solid” sticky_enabled=”0″]

Download Checklist Now



[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row admin_label=”Row” _builder_version=”3.25″ background_size=”initial” background_position=”top_left” background_repeat=”repeat”][et_pb_column type=”4_4″ _builder_version=”3.25″ custom_padding=”|||” custom_padding__hover=”|||”][et_pb_text admin_label=”Text” _builder_version=”3.27.4″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” use_border_color=”off” border_color=”#ffffff” border_style=”solid”]Solid Stainless Steel Conveyor Belts for Food Processing Applications
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