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Solid stainless steel belts and conveyor systems reduce food processing contamination

Food Safety Strategies

An effective solution to reduce food recalls and increase consumer safety

The food processing industry is ripe with product recalls, most often due to bacterial contaminants that spread through poorly inspected product or because of product contamination by dirty processing equipment. With widespread coronavirus concerns, especially in meat processing plants, there is a stronger demand than ever for safer, more hygienic practices throughout the food industry. Belt Technologies, Inc., manufacturer of custom metal belt conveyor solutions and conveyor systems for more than five decades, provides a hygienic solution: solid stainless steel belts and conveyor systems.

“Product recalls can be devastating for manufacturers and consumers,” said Mike Loomer, business development manager for the Americas. “And inferior equipment materials, such as plastic or rubber conveyor belts, can represent a needless risk to product quality. Incorporating stainless steel components into food processing equipment reduces such risk.”

Loomer explained that due to aging and repeated use, plastic and rubber belts can fray and generate particulates that can directly contaminate food, and are also susceptible to physical damage including pits, divots and cracks where chemicals, allergens or contagions can fester. They can also outgas (emit fumes), affecting food flavor. In comparison, solid stainless steel conveyor systems provide hygienic surfaces that are more sanitary and do not affect food quality.

“Metal conveyor belts do not require lubrication and do not outgas, so there is no risk to product flavor,” said Loomer. “Their solid, non-porous surface is resistant to bacteria, providing an overall cleaner surface area for transporting edible materials. They are also much easier to clean and sanitize.”

Because endless metal belts are resistant to high temperatures and corrosion, the conveyor systems can easily be cleaned with chlorine, high-pressure steam or most other washing methods. Stainless steel can also handle extreme temperatures, making it ideal to use in cooking or freezing processes.

“The use of stainless steel belts in an automated food processing system helps guarantee sanitary, efficient and reliable product quality results,” said Loomer. “Our engineers can design metal belts to fit into and upgrade an existing automated food processing system, or help fabricate a custom solution. Endless metal belts consistently deliver exceptional results in the safe cooking, freezing and handling of edible products any time, but especially in response to today’s heightened hygiene concerns.”

Stainless Steel Belts Look to Reduce Recalls

Food Manufacturing

The composition of the belts and conveyors provides resistance to corrosion and bacteria.

Belt Technologies (Agawam, MA) offers their line of custom metal belt conveyor solutions with features and benefits that include:

  • They do not require lubrication.
  • A solid, non-porous surface that is resistant to bacteria.
  • Easier to clean and sanitize.
  • Resistant to high temperatures and corrosion.
  • Can be used in cooking or freezing processes.

Solid Stainless Steel Belts and Conveyor Systems Reduce Food Processing Contamination

Perishable News

AGAWAM, Mass. –  The food processing industry is ripe with product recalls, most often due to bacterial contaminants that spread through poorly inspected product or because of product contamination by dirty processing equipment. With widespread coronavirus concerns, especially in meat processing plants, there is a stronger demand than ever for safer, more hygienic practices throughout the food industry. Belt Technologies, Inc., manufacturer of custom metal belt conveyor solutions and conveyor systems for more than five decades, provides a hygienic solution: solid stainless steel belts and conveyor systems.

“Product recalls can be devastating for manufacturers and consumers,” said Mike Loomer, Business Development Manager for the Americas. “And inferior equipment materials, such as plastic or rubber conveyor belts, can represent a needless risk to product quality. Incorporating stainless steel components into food processing equipment reduces such risk.”

Loomer explained that due to aging and repeated use, plastic and rubber belts can fray and generate particulates that can directly contaminate food, and are also susceptible to physical damage including pits, divots and cracks where chemicals, allergens or contagions can fester. They can also outgas (emit fumes), affecting food flavor. In comparison, solid stainless steel conveyor systems provide hygienic surfaces that are more sanitary and do not affect food quality.

“Metal conveyor belts do not require lubrication and do not outgas, so there is no risk to product flavor,” said Loomer. “Their solid, non-porous surface is resistant to bacteria, providing an overall cleaner surface area for transporting edible materials. They are also much easier to clean and sanitize.”

Because endless metal belts are resistant to high temperatures and corrosion, the conveyor systems can easily be cleaned with chlorine, high-pressure steam or most other washing methods. Stainless steel can also handle extreme temperatures, making it ideal to use in cooking or freezing processes.

“The use of stainless steel belts in an automated food processing system helps guarantee sanitary, efficient and reliable product quality results,” said Loomer. “Our engineers can design metal belts to fit into and upgrade an existing automated food processing system, or help fabricate a custom solution. Endless metal belts consistently deliver exceptional results in the safe cooking, freezing and handling of edible products any time, but especially in response to today’s heightened hygiene concerns.”

In addition to the food processing industry, Belt Technologies’ sophisticated engineering, advanced manufacturing processes, and unlimited custom designs can suit any application. 

Celebrating the Spirit of Innovation: National Inventors Month

By Alan Wosky, President

Celebrating National Inventors MonthMay is National Inventors Month, which was created to promote “the positive image of inventors and the real contributions they give to this world.” At their essence, inventors are problem solvers. They see a need or problem and are driven to find a solution.

Problems? Meet Solutions

Our stainless steel belts are designed to address issues common with other belt types. For instance, HTD or flat neoprene belts generate particulate, making them problematic for food and pharmaceutical processing, something that doesn’t happen with metal belts. In addition, metal belts do not require lubricants, do not generate dust particles, do not outgas, and can be sterilized, making them ideal for cleanroom environments.

As another example, unlike the links of a chain, a metal belt is a single element, so it doesn’t generate any component friction that requires lubrication. This helps keep the system clean, as mentioned above, while also reducing system maintenance and improving reliability.

When it comes to making better products, we also take the environment into account. Our stainless steel products are made with recyclable materials and generally higher recycled content than alternative belts. Our stainless steel is actually made from 60–80% recycled material. Further, we recycle our metal scrap and use eco-friendly cleaning solutions where we can.

Solutions Created Just for You

Paying it forward, our products allow other engineers to enhance and improve the production of their own designs. The features and benefits of metal belts make them ideal for a wide range of applications, essentially serving any industry that relies on assembly lines and automated production systems.

Our experienced engineers use sophisticated technology and innovative processes to design and produce custom metal drive tapes, timing belts and conveyor belts to solve a wide range of automated manufacturing needs. They work with your engineers to create unique, metal conveyor belt components or complete conveyor systems fabricated to meet your exact specifications to maximize product throughput and quality.

For more than 50 years, Belt Technologies’ steel belts have provided customers a more effective solution for transporting components, driving equipment, and producing and packaging food. Contact us to learn more about how we can put our custom solutions to work for you, during National Inventors Month or anytime. You can also download our Design Guide and Engineer’s Reference for Metal Belts, which details the fundamentals of metal belt design and application.

Belt Technologies welcomes new European sales manager

Belt Technologies, Inc., manufacturer of custom metal belt conveyer solutions and conveyor systems for over five decades, today announced that Sebastian Flohr has joined the team in the role of European sales manager.

“We’re very excited to welcome Sebastian to his new and well-deserved role,” said President Alan Wosky. “His extensive experience is an excellent fit for Belt Technologies and will help us further expand and solidify the strong client relationships that we’re known for.”

In his position, Sebastian is responsible for sales engineering, lead acquisition and project management as well as providing exceptional customer service. He routinely represents the company at tradeshows and other events throughout Europe.

Prior to joining Belt Technologies, he held various customer service and sales positions for engineering companies including Parker Hannifin and Trelleborg Sealing Solutions.

Sebastian received his bachelor’s degree in business administration from Baden-Wuerttemberg Cooperative State University in Heidenheim, Germany, and has pursued advanced studies at Edinburgh Napier University. He speaks three languages, German, French and English, which serves Belt’s international customers well. Sebastian lives in England in Newcastle upon Tyne where our sales office for Belt Technologies Europe Ltd. is located.

Spanning five decades, Belt Technologies provides sophisticated engineering, advanced manufacturing processes, and an unlimited variety of configurations and coatings to custom-design belts to suit any application. For more information, visit belttechnologies.com.

Stainless Steel Metal Belts and Conveyor Systems for Food Processing and Handling

image of conveyor belt for food processing and handling

At face value, companies processing meat and seafood might seem pretty different from those producing ice cream or chocolates, but their facilities and production lines actually have a lot in common. They all require customized food handling processes and some degree of automated processing using the most advanced and diverse conveyor automation technologies available. In an article about food processing and handling, Risk Management Insight talked about why our stainless steel metal belts and conveyor systems meet these challenges. Read it here.

National Robotics Week: Metal Drive Tapes Support Innovation

robotics arm National Robotics WeekApril 4–12 is National Robotics Week (RoboWeek), recognizing robotics technology’s emerging importance in American innovation and a wide range of applications. Those fields include transportation, medical, manufacturing, food processing, national defense and security. Increasingly, robotics is enabling students of all ages to learn important science, technology, engineering and math (STEM) concepts and inspiring them to pursue careers in STEM fields.

Robotics technology and automation systems have made significant advances in such fields by providing highly accurate and repeatable motions. During National Robotics Week, we’re proud of the part we play in robotics technology. Our stainless steel drive tapes, made from the same superior materials of our endless metal belts, are used every day in applications where repeatable and highly accurate motion profiles are required.

The features of the stainless steel construction surpass those of other belt materials:

  • Virtually non-stretchable
  • High resistance to extreme temperatures
  • Vacuum compatible
  • Cleanroom compatibility
  • No lubrication necessary
  • A particulate-free environment
  • High strength-to-weight ratio
  • Accurate and repeatable

Meeting a High-Stakes Demand on Deadline

Our stainless steel drive tapes were the ideal choice for the robotics applications used by a recent customer, a manufacturer of small semiconductor devices. They required a high degree of precision and repeatable accuracy while performing in a sterile, vacuum environment. Metal drive tapes perform with near-zero backlash, optimizing positioning accuracy. Stainless steel is clean and durable, able to withstand unique operating conditions including extreme temperatures, cleanroom and vacuum environments. With a quick turnaround on our drive belt solution, we helped our customer meet their original production schedule.

To deliver the precision expected of robotics technology, customers like these rely upon the superior quality of our stainless steel drive tapes and metal belts. During National Robotics Week (and every week), we salute the professionals who are innovating with robotics, and those who are just now getting a glimpse at what a future in STEM offers.

If your business is innovating with robotics technology, our customized stainless steel drive tapes and timing belts can meet your application demands. Contact us and let us know what we can solve for you today.

Heißsiegelbänder aus Edelstahl für nachhaltige Papierverpackungen in der Lebensmittelverarbeitung

Belt Technologies hat bereits viele Erfahrungen mit besonderen Bedürfnissen und Anforderungen an Spezialverpackungsanwendungen gesammelt. Einer unserer langjährigen Kunden ist ein OEM, der sich auf die Herstellung von Heißsiegelgeräten für die Lebensmittelindustrie spezialisiert hat.

Edelstahl ist ideal für Anwendungen mit hoher Hitze

Für diese Spezialverpackungsanwendung wird der Heißsiegeler auf eine Papiertüte aufgetragen, die durch einen Trichter mit Lebensmitteln gefüllt wurde und sich dann durch die Heißsiegelbänder bewegt, um diese zu schließen. In früheren Modellen wurden Teflon-Siegelbänder verwendet, um Kunststoffverpackungsmaterialien zu versiegeln. Verpackungen auf Kunststoffbasis können bei niedrigen Temperaturen erhitzt werden, sind jedoch keine nachhaltige Materialoption. Die neueren Produktbeutel bestehen aus Papier, das einen stärkeren Klebstoff verwendet, was die Verwendung höherer Temperaturen erforderlich macht, um die Beutel ordnungsgemäß zu verschließen.

Während ein Teflonband typischerweise die kostengünstigere Option wäre, würden die Nähte der Teflonbänder bei den erforderlichen 260*C auseinanderfallen. Edelstahl hat den Vorteil einer hohen Wärmeleitfähigkeit, was eine höhere Wärmeübertragungsrate und sogar eine gleichmäßige Abdichtung ermöglicht. Unsere Ingenieure berieten den Kunden über die am besten geeignete Edelstahlsorte und versorgten ihn mit einem nahtlosen Metallband für seine Heißsiegelausrüstung.

Heißsiegelbänder von Belt Technologies sind glatt, langlebig und sehr präzise gefertigt, was sie zur idealen Wahl macht, um die Produktionsrate in einer Vielzahl von Spezialverpackungsanwendungen zuverlässig zu bewältigen. Sie sind in der Lage, jedes thermoplastische Material abzudichten und Wärme gleichmäßig und effizient anzuwenden. Wenden Sie sich noch heute an die Experten von Belt Technologies, um weitere Informationen zu Endlosmetallbändern für Heißsiegelanwendungen zu erhalten.

Das nahtlose Edelstahlband bietet die Möglichkeit für einen unendlichen 3D-Druck

Bei Belt Technologies ist es eines der erfreulichsten Dinge, wenn wir innovativen Ingenieuren dabei helfen können, ihre Visionen zum Leben zu erwecken. Edelstahlgürtel sind in einer Vielzahl von Branchen zu finden und unser Team hatte die Gelegenheit, in mehreren bei der Entwicklung und Produktion von bahnbrechenden Anwendungen zu helfen.

Der 3D-Druck ist eine aufstrebende Branche, an deren Gestaltung Belt Technologies mitgewirkt hat. Riemen, Riemenscheiben und Antriebsbänder aus rostfreiem Stahl eignen sich aufgrund ihrer glatten, undurchlässigen Oberfläche und wiederholbaren Genauigkeit hervorragend für Anwendungen in der additiven Fertigung. Unser Team hat in der Vergangenheit an mehreren beeindruckenden 3D-Druckprojekten gearbeitet, darunter großtechnische Anwendungen für die additive Fertigung in der Industrie. Eines unserer interessantesten Projekte in dieser Branche war die Entwicklung des White Knight 3D-Druckers von NAK 3D Designs, eine Firma von Karl Brown.

Innovation durch Ausdauer und Partnerschaft

Wie viele großartige Erfindungen hat auch der White Knight 3D-Drucker von Karl Brown bescheidene Anfänge. Nachdem Herr Brown ein persönliches Interesse am 3D-Druck entwickelt hatte, war er auf der individuellen Suche nach einer unendlichen Druckfläche für den nahtlosen Druck großer Objekte. Bisher mussten Bediener beim Drucken großer Artikel auf handelsüblichen Druckern diese in Teilen drucken, die dann separat zusammengesetzt werden.

In seiner Werkstatt konnte er einen funktionierenden Prototyp erstellen, der nach seiner Vorstellung in einem Livestream in den sozialen Medien Aufmerksamkeit erregte. Angespornt durch die Unterstützung der Community suchte er nach Wegen, um seine Vision in eine zugängliche Realität umzusetzen. Nachdem Karl von mehreren 3D-Druckbandspezialisten erfahren hatte, dass es nicht möglich sei, die Spezifikationen für sein Design zu erfüllen, fand er seinen Weg zu Belt Technologies.

Erreichen von „Infinite Z“ mit nahtlos geschweißten Metallbändern

Unsere Ingenieure waren mehr als nur bereit, Karl bei der Verwirklichung seiner Vision zu unterstützen. Als 3D-Druck-Enthusiasten war unser Team von der Idee überzeugt, einen kommerziellen 3D-Drucker mit einer unendlichen Druckfläche zu entwickeln. Sie gaben ihm technisches und konstruktives Feedback, um die geeignete Dicke für die Größe des Riemens zu bestimmen und einen reibungslosen und lang anhaltenden Betrieb zu gewährleisten. Obwohl ein nahtlos geschweißter Riemen anfangs außerhalb seiner Preisspanne lag, war das Team so sicher, dass er Erfolg haben würde, dass es darauf bestand, ein kostenfreies Muster als Test auszuprobieren.

Nachdem Karl die Wirksamkeit selbst getestet hatte, war er begeistert. Belt Technologies lieferte ihm einen 400 mm x 1920 mm großen, vollständig gehärteten, nahtlosen Edelstahlgürtel. Der endlose Gürtel, kombiniert mit linearen Schienen und mehreren zusätzlichen erstklassigen Teilen, ermöglichte es dem 3D-Drucker White Knight, das zu tun, was sonst niemand kann: ein fast 2.5m langes Schwert in einem vollständigen Stück zu drucken.

Ein vollständig gehärteter Edelstahlriemen wird sich nicht dehnen, verziehen oder brechen und die glatte, undurchlässige Oberfläche ermöglicht ein einfaches Lösen des extrudierten Produkts. Im Gegensatz zu anderen Gürteloptionen, die Karl ausprobiert hatte, kräuselt oder verzieht der nahtlose Gürtel von Belt Technologies den Druck nicht. “Ich kann auf jeden Fall empfehlen, mit Belt Technologies zusammenzuarbeiten, um die Produktqualität, Reaktionsfähigkeit, Gruppenpreise und die Vertrautheit mit dem Design von 3D-Druckern zu gewährleisten”, sagte Brown. “Es war eine sehr erfreuliche Erfahrung, mit bewanderten Ingenieuren zusammenzuarbeiten, die auf persönlicher und beruflicher Ebene an dem Projekt beteiligt sind.”

Das Team von Belt Technologies ist begeistert vom Erfolg von Karls Design und freut sich darauf, in Zukunft weitere Varianten in der 3D-Drucktechnologie von ihm zu sehen. Wenden Sie sich noch heute an die Experten von Belt Technologies, um weitere Informationen zu Riemen, Riemenscheiben und Antriebsbändern aus rostfreiem Stahl für 3D-Drucker und additive Fertigung zu erhalten.

Um mehr von Karl Browns White Knight in Aktion zu sehen, besuchen Sie seinen Youtube-Kanal.

Bild mit freundlicher Genehmigung von Karl Brown