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Metal Drive Tapes for Semiconductor Wafer Robotic Manufacturing

Silicon Wafers and Microcircuits with Automation system control application on automate robot armRecently, a longstanding customer of Belt Technologies approached us with a seemingly simple project. They needed replacement drive tapes for an existing robotic device. The customer specializes in developing and manufacturing advanced equipment used in the production of semiconductor wafers, which requires a high degree of precision and repeatable accuracy. Additionally, the desired lead time for the order was very short and did not leave much room for error. 

Metal Drive Tapes are Ideal for Robotic Equipment and Cleanroom Applications

The successful production of small semiconductor devices requires sophisticated fabrication equipment capable of repeating a core set of processes that can include hundreds of complicated individual steps. This particular customer produces a range of devices designed to perform high-level processes such as dielectric etching, atomic layer etching, vapor deposition, plasma beveling, electrochemical deposition and more.  

Large silicon wafer etching machineFor this project, the customer required a set of replacement metal drive tapes for existing robotic equipment. Stainless steel drive tapes by Belt Technologies are an ideal choice for robotics applications, particularly those that require a high degree of precision and repeatable accuracy. Metal drive tapes are able to perform with near-zero backlash which optimizes positioning accuracy and robotic movement for the maximum lifespan of the device. They can also be customized for optimal performance in any application.  

For this particular application, the drive tapes would need to be able to operate effectively in a sterile, vacuum environment to prevent contamination of the delicate electronics being manufactured. Stainless steel is durable and clean, able to meet the demands of many extreme operating conditions including high or low temperatures, vacuums, and cleanroom environments. The customer has worked with Belt Technologies for many years because our metal drive tapes fulfill the requirements for the smooth operation of their chipmaking equipment. 

Quick Turnaround on New and Replacement Parts

Our team was able to provide the customer with the replacement drive tapes made from 301HY stainless steel. The customer was satisfied with the quality of the parts and, since Belt Technologies was able to fulfill the order well within the required delivery date, they were able to proceed with their original production schedule. 

For more information about stainless steel belts and drive tapes for robotics applications, contact Belt Technologies today. 

Stainless Steel Belts for Automated Dairy Farm Robotics Application

black and white holstein cow stands in milking robot on dairy farmAt Belt Technologies, we specialize in providing expert solutions for unique industry applications. Recently, we were approached by an OEM producing automated robotic equipment for the dairy industry. The client came to the metal belt experts to troubleshoot an issue they were having with the metal bands in their robotic milking arms. 

Stainless Steel Timing Belts, Drive Tapes & Attachments for Robotics Applications

There are many benefits to choosing stainless steel timing belts and drive tapes for robotics applications. They have a high strength-to-weight ratio, are virtually non-stretchable, do not require lubrication, and can operate with near zero backlash for maximum, repeatable accuracy. Belt Technologies has produced metal drive tapes for numerous robotics applications including medical and pharmaceutical applications, packaging, industrial automation, and robotic arm actuators. 

All of our metal drive tapes and timing belts are fabricated using the same high-quality stainless steel materials as our endless metal conveyor belts. Drive tapes and timing belts can also be specialized as required with custom perforation patterns, locating pins, end tabs, and attachments. They are ideal for maintaining positional accuracy throughout the operational lifespan of your equipment.

Engineering & Design Service Support

The customer’s equipment included a robotic arm that was approximately 3ft long with 18in joints which controlled milking attachments designed to gently connect to the cow’s udders using a visually guided system. The attachments milked the cow and sent the dairy product through a processing system where it would be tested to affirm the health of the animals and assess the quality before moving on to pasteurization. 

The automated milking system was designed to support a large industrial dairy farm that could hold up to 1,200 cows or more. It would need to be highly durable as well as accurate in order to sustain operations at that scale. Unfortunately, a metal band component that moved the arm of the machine was experiencing a high rate of failure due to poor attachment points and high torque. Belt Technologies was able to provide the client with engineering & design services to redesign the assembly to remove high bending loads and perform a stress optimization analysis to reduce overall stresses to extend belt life.

For more information about metal drive tapes and timing belts for robotics applications, contact the experts at Belt Technologies today